MANUFACTURING INTELLIGENCE · CONNECTED FACTORY AI

Intelligence for the Factory Floor.

Connect quality inspection, plant safety, production monitoring, and digital process intelligence into one unified manufacturing intelligence layer. YAFE turns real-time factory data into decisions that optimize quality, safety, and OEE throughput.

Book a Live Demo Explore Platform
PLANT-01 · SHOP FLOOR INTELLIGENCE CLUSTER
REAL-TIME TELEMETRY ON
YAFE Manufacturing Intelligence plant deployment
Line OEE Metric 84.6% (+22% vs base)
In-Line Inspection 15,000 / day (99.2%)
Edge Inference < 14ms Latency
50+ Factory Deployments
7+ Years in Production AI
99.2% Inspection Accuracy
60 Days Target Go-Live
THE PLATFORM

Three Intelligence Systems. One Connected Factory.

YAFE brings AI quality inspection, plant safety monitoring, and AI-enabled MES together so manufacturing leaders can see, understand, and improve what happens on the shop floor.

01 / QUALITY

AI Quality Inspection

Computer vision inspects products at line speed to detect surface defects, assembly errors, dimension breaches, and packaging flaws before parts move downstream.

✓ Surface Defect Detection
✓ High-Speed Assembly Verification
✓ OCR & Barcode / DOT Code Validation
✓ Automatic Defective Part Diverter Trigger
02 / SAFETY

Plant Safety AI

Continuous video intelligence monitors workers, forklifts, overhead cranes, and hazardous zones to alert operators before near-miss events become catastrophic injuries.

✓ Full PPE Compliance Monitoring
✓ Dynamic Forklift Proximity Warning
✓ Restricted Machinery Zone Enforcement
✓ Sub-15ms Machine Interlocking Controls
03 / PRODUCTION

AI-Enabled MES & OEE

Bridge the gap between edge sensors, machine PLCs, operators, and enterprise ERP systems to deliver real-time production visibility, OEE dashboards, and cycle time analytics.

✓ Real-Time Shift OEE Dashboards
✓ Digital Workflows & Poka-Yoke SOPs
✓ ERP / SAP Seamless Integration
✓ Complete End-to-End Serialized Traceability
PRODUCTION INTELLIGENCE IN ACTION

Explore YAFE Manufacturing Modules

Click through the modules below to see how computer vision and IoT analytics transform factory operations.

Inline Quality Inspection Production OEE Analytics Digital SOP Assembly Guidance Shop Floor Safety AI
LIVE CV ENGINE · SHOP FLOOR SYSTEM 01
MODULE 01

Inline Quality Inspection

Inspect manufactured components at production line speeds. YAFE detects microscopic surface scratches, missing fasteners, dimensional tolerances, and validates serialized characters with 99.2% mathematical precision.

✓ 120+ parts inspected per minute at conveyor speed
✓ Micro-defect anomaly localization with sub-millimetre resolution
✓ Instant pneumatic diverter trigger for zero escaped defects
CONNECTED INTELLIGENCE FLOW

From Factory Signals to Actionable Decisions

YAFE connects your existing cameras, machines, and production systems into a continuous closed-loop intelligence layer.

01

Factory

CCTV cameras, machine PLCs, torque tools, operators, and edge sensors.

02

AI Layer

Computer vision, neural edge models, and low-latency inference.

03

Detection

Defects, safety hazards, process deviations, and cycle-time bottlenecks.

04

Intelligence

Live OEE analytics, full product traceability, heatmaps, and predictive trends.

05

Action

Sub-15ms interlocks, automated Andon alarms, and digital SOP enforcement.

VERIFIED DEPLOYMENTS

Proven on Real Production Lines

YAFE systems are actively deployed across automotive, tyre, heavy engineering, and manufacturing facilities with verified ROI.

Apollo Tyres · Quality AI

DOT Code Inspection

15,000 / DAY

Inline AI optical inspection for real-time character validation across high-speed tyre manufacturing lines.

Mahindra & Mahindra · MES

Production Intelligence

62% → 84% OEE

MES digitization improved plant OEE by 22% while assembly rework was slashed by 34% across lines.

Bradken Foundry · Safety AI

Forklift Safety AI

ZERO FALSE

AI vision detects workers entering moving vehicle zones with reliable sub-15ms proximity alert triggers.

JCB Heavy Equipment · Safety

Hazard Zone Interlock

INSTANT TRIP

Continuous monitoring of dangerous robotic welding cells with immediate emergency stop cut-offs.

YAFE digital manufacturing process verification
DIGITAL PROCESS INTELLIGENCE

Verify Every Critical Process Step in Real Time.

YAFE AI-powered SOP systems verify assembly steps, tool usage, and operator sequences in real time—preventing mistakes before products move down the line.

✓ Dynamic Digital Instructions: Automatically displays tailored SOP steps based on serialized barcode/SKU scans.
✓ Vision-Based Step Verification: Confirms fasteners, gaskets, clips, and wiring harnesses are installed in correct sequence.
✓ Automated Poka-Yoke Interlocking: Locks conveyor advance until all safety and quality inspection steps register pass.
✓ Full Digital Audit Traceability: Archives timestamped visual records of every assembled unit for customer audits.
DEPLOYMENT ROADMAP

From Assessment to Production AI in 60 Days

YAFE works closely with your plant engineering team to integrate seamlessly without disrupting existing production output.

01 / ASSESS

Map Plant & Objectives

Audit current production lines, safety risks, camera infrastructure, and identify high-value defect or throughput bottlenecks.

02 / ARCHITECT

Hardware & AI Calibration

Specify industrial edge compute units, optimize lighting and camera FOVs, and train custom deep learning models on sample parts.

03 / INTEGRATE

PLC & MES Commissioning

Connect digital I/O relays for diverters/alarms, integrate SCADA and ERP databases, and train floor operators on live SOP tablets.

04 / OPTIMIZE

Continuous Improvement

Monitor real-time precision metrics, fine-tune model thresholds, and scale validated workflows horizontally across sister facilities.

Make Your Factory Floor Truly Intelligent

Connect with a YAFE automation engineer to evaluate your plant lines and see a live demonstration tailored to your exact manufacturing requirements.

Talk to a YAFE Engineer View Case Studies