Industrial AI Platform • Plant Safety & Smart Factory

AI-Powered Industrial Platform for Plant Safety & Smart Factory Operations

Transform factory floor safety, connected worker execution, and plant-wide OEE with specialized computer vision: real-time Plant Safety AI for zero-incident hazard prevention, and synchronized Smart Factory Solutions with live MES telemetry and quality inspection.

7+ Years in Production AI
50+ Factory Deployments
15+ Industry Clients
99.2% System Uptime SLA
60 Days to Go Live
Proven in Production

Trusted by Industry Leaders

Our Partners

Apollo Tyres
Mahindra
Wheels India
JCB
Saint-Gobain
Tata Steel
HITACHI Inspire the Next
BASF
Asian Paints
Akzonobel
Apollo Tyres
Mahindra
Wheels India
JCB
Saint-Gobain
Tata Steel
HITACHI Inspire the Next
BASF
Asian Paints
Akzonobel
Enterprise Industrial AI

Dual Production AI Platforms

Explore each platform below — click any video to access its complete solution suite.

Smart Factory Solutions 2 Solutions Plant Safety AI Suite 3 Solutions

Manufacturing Intelligence & Quality Inspection

Digitize shop-floor operations with synchronized machine telemetry and sub-second neural quality inspection — unlocking measurable OEE gains.

Smart Factory Solutions Active
MAHINDRA & MAHINDRA • VEHICLE ASSEMBLY

Smart Factory Solutions — MES & Manufacturing Intelligence

62% → 84% OEE • 34% Scrap Reduction

Complete shop-floor digitization connecting PLC cycle counts, micro-stoppages, operator pacing, and SAP ERP work orders into real-time live telemetry. Pinpoints micro-bottlenecks across multi-station assembly lines, unlocking 22% additional throughput on existing assets.

✓ Real-Time OEE Telemetry ✓ Micro-Stoppage Root-Cause AI ✓ Turnkey SAP & Siemens MES Sync
360° Sidewall OCR Active
APOLLO TYRES CURING CELL • OCR VERIFICATION

Quality Inspect AI (DOT Code Validation)

15,000 Tyres / Day • < 400ms Read Time

High-speed 360-degree curved sidewall optical character recognition reads embossed DOT date codes, mold IDs, and TIN sequences on rotating tires in under 400ms. Verifies codes against ERP production schedules and trips automatic conveyor sorter diverters.

✓ Curved Sidewall OCR (<400ms) ✓ 100% Cryptographic Audit Trail ✓ Automated Conveyor Sorter Trip

Industrial Safety Solutions Built for Production Scale

Deploy specialized computer vision workplace safety models purpose-built for manufacturing safety ai โ€” across your facilities, using existing CCTV infrastructure and real-time edge compute.

Forklift AI Active
WAREHOUSE & LOGISTICS • VEHICLE SAFETY

Forklift & Pedestrian Safety

Dynamic 360-degree safety bubble projection, blind spot worker detection, and cabin alarms from our forklift collision avoidance AI to prevent pedestrian strikes in high-traffic aisles and machine zones.

Explore Forklift Safety →
Fall AI Active
ISOLATED AREA PROTECTION

Lone Worker & Fall Detection

Sub-second slip, trip, fall, and worker immobility event capture with AI fall detection, dispatching automated escalation alerts and coordinating with emergency plant response teams.

Explore Fall Detection →
Overhead Crane AI Suspended Load Corridor Tracking
HEAVY STEEL FABRICATION

Suspended Load Corridor Tracking

Continuous hook and rigging path tracking with suspended load corridor monitoring, dynamically projecting red exclusion zones beneath overhead crane loads and isolating overhead hazards.

Explore Suspended Load →

See safety risks and production bottlenecks. Act before incidents and downtime occur.

YAFE synchronizes CCTV video analytics and shop-floor machine telemetry into a unified edge intelligence platform that protects industrial workers and accelerates production velocity in real time.

Engineered for real industrial safety & high-throughput manufacturing.

Built for harsh factory environments, 24/7 continuous operations, variable lighting, dust, and multi-line plant environments with 99.2% uptime and total on-premise security.

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VISION & PLC READY
Universal Ingest

Connect Existing CCTV & Shop-Floor PLCs

Seamlessly interfaces with existing RTSP/ONVIF cameras (Hikvision, Dahua, Axis) and industrial machine controllers (Siemens, Rockwell, Mitsubishi). Zero proprietary hardware lock-in.

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SUB-15MS LATENCY
On-Premise Edge

Edge AI for Instant Safety & Quality

Process high-speed video and machine telemetry entirely on local edge servers for sub-second hazard alerts and automated defect sorting without public cloud bandwidth dependencies.

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ENTERPRISE SCALE
Global Mesh

Multi-Plant EHS & OEE Governance

Scale effortlessly from a single workcell to multi-plant enterprise facilities with unified executive cockpits tracking zero-incident safety compliance and live production OEE benchmarks.

Rapid 4-week deployment across safety & smart factory lines.

YAFE collaborates with your plant EHS, continuous improvement, and manufacturing IT teams to achieve zero-incident safety compliance and measurable OEE gains within weeks.

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01 / ASSESS
Week 1

Safety & Production Audit

Map blind spots, pedestrian-forklift crossover zones, staging areas, assembly cycle bottlenecks, and existing camera and PLC integration points.

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02 / CONFIGURE
Week 2

Dual AI Model Calibration

Fine-tune vision models for plant-specific PPE color schemes, virtual geofences, part defect classification criteria, and digital SOP step verification.

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03 / GO LIVE
Week 3

Edge Server Deployment & Sync

Deploy on-premise edge appliances, connect real-time CCTV and machine telemetry feeds, and interface with plant sirens and MES consoles.

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04 / EXPAND
Ongoing

Continuous Safety & OEE Optimization

Monitor real-time safety compliance trends, verify cycle-time reductions and scrap savings, and scale seamlessly across additional production lines.

INDUSTRIAL AI PLATFORM • SAFETY & SMART FACTORY

Make zero incidents and peak operational efficiency part of every shift.

Eliminate workplace hazards and production micro-stoppages with YAFE's dual-engine industrial platform. Schedule a live demonstration tailored to your plant's safety and production lines.

KNOWLEDGE BASE

Latest Safety & Smart Factory AI Insights

Explore engineering whitepapers, comparative evaluations, and operational playbooks for computer vision plant safety and smart factory manufacturing intelligence.

Plant Safety AI

Plant Safety AI Architecture: Enterprise Comparison Guide

An in-depth evaluation comparing on-premises edge computing, video privacy, sub-second latency, and industrial safety compliance.

Read Comparison →
Smart Factory Solutions

AI-Powered OEE & Shop-Floor MES Optimization

Connecting edge computer vision directly to manufacturing execution systems to eliminate micro-stoppages and boost OEE.

Read Guide →
PPE Compliance AI

How AI-Powered PPE Detection Improves Factory Safety

Learn how real-time computer vision automated PPE compliance monitoring reduces violations and audit overhead.

Read Guide →
Quality Inspection AI

360° Automated Visual Quality Inspection on the Edge

High-speed neural defect classification running at production speeds to eliminate escapes and reduce assembly rework.

Explore Quality AI →
Collision Avoidance

Forklift Collision Avoidance & Pedestrian Safety AI

Explore dynamic proximity zones and automated near-miss tracking for material handling safety.

Read Guide →
Digital SOP Tracking

Vision-Guided Digital SOP Tracking & Assembly Poka-Yoke

Step-by-step optical sequence verification guiding operators, preventing skipped assembly steps and verifying torque completion.

Explore SOP Tracking →
View All Articles & Insights →