MES & Manufacturing Intelligence Video
Watch YAFE Autonomous MES and Manufacturing Intelligence in live factory action. This demonstration illustrates deterministic PLC interlocking, optical Poka-Yoke workstation tracking, real-time OEE telemetry streaming, and automated ERP material synchronization.
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Explore station interlocking, machine vision Poka-Yoke, live OEE heatmaps, and seamless SAP ERP synchronization.
What This Video Demonstrates
The video above illustrates YAFE's next-generation Manufacturing Execution System (MES) and Manufacturing Intelligence platform executing in high-throughput automotive assembly. Unlike legacy MES platforms that depend entirely on manual barcode scanning, YAFE integrates vision-based automated station verification and deterministic edge telemetry to drive zero-defect manufacturing.
Video Scene & Telemetry Breakdown
Workstation Ingest & Machine Vision Interlocking
CCTV feeds over assembly cells instantly verify operator presence, active build variant fixture, and component alignment, preventing mismatched assemblies before work begins.
Live Cycle Time Telemetry & Step Poka-Yoke
Sub-second computer vision tracks manual task sequence, comparing live operator pacing to takt targets while locking conveyor release until critical quality checks pass.
Real-Time OEE Telemetry & Deterministic PLC Handshake
Station pass verification transmits sub-15ms trigger signals to Allen-Bradley/Siemens PLCs via OPC-UA, automatically advancing the pallet and syncing serialization data with SAP ERP.
Core AI MES Capabilities
YAFE MES bridges shop floor operations with executive decision-making. Built for high-volume automotive, tire, electronics, and heavy equipment plants, the platform delivers:
- Deterministic Station Interlocking: Hardwired sub-15ms handshakes with line PLCs that physically stop line advancement if quality gates are missed.
- Real-Time OEE & Micro-Stoppage Analysis: Automatic classification of downtime causes, micro-stops (< 2 minutes), and speed loss without manual operator inputs.
- Vision-Guided Poka-Yoke: Optical tracking of manual tasks, tool torque confirmations, and part numbers to deliver 100% defect-free output.
- SAP & ERP Live Synchronization: Automated material backflushing, work order progress updates, and BOM consumption recording in real time.
- Zero-Touch Traceability: Complete serialized digital birth certificates for every manufactured unit, linking operator, tool torque, and video evidence.
Seamless Integration with Shop Floor PLCs
YAFE MES interfaces directly with your current factory automation architecture via OPC-UA, MQTT, PROFINET, Modbus, and EtherNet/IP. Deploy seamlessly without rip-and-replace, augmenting existing SCADA systems with edge AI computer vision.