OVERHEAD CRANE SAFETY AI • SUSPENDED LOAD MONITORING

Suspended Load Detection.

YAFE AI Suspended Load Monitoring uses computer vision to monitor areas beneath and around overhead lifting operations. It can help identify people entering defined danger zones around suspended loads and provide alerts to support safer crane and material-handling operations.

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CAM-04 • CRANE HOIST BAY 02

DROP-ZONE RADAR ACTIVE

AI suspended load detection and crane safety monitoring

⚠ DROP CONE WARNING: PERSONNEL UNDER LOAD CRANE #03 HOIST HOOK ACTIVE • PEDESTRIAN IN PROJECTION PATH

14ms BUZZER

THE SAFETY CHALLENGE

Keep People Away From Moving Overhead Loads.

Overhead cranes, gantries, and jib hoists transport multi-ton steel coils, engine blocks, and ladles across open shop floors. Functioning as an advanced crane collision avoidance system, YAFE identifies rigging swing, structural interference, and pedestrian drop-zone intrusions in sub-15ms latency.

✓ Crane Collision Avoidance System: Dynamic multi-crane and hoist tracking helps detect and reduce crane-to-crane and load collision risks in active shared bays.

✓ Dynamic Safety Exclusion Zones: Automatically expands safety radii based on load dimensions and transit speed.

✓ Real-Time Operator Warning: Visual beacons warn crane cabin operators when blind-spot pedestrians cross underneath.

✓ Floor Projector & Strobe Trigger: Activates boundary lasers and floor strobes to alert walking ground personnel.

HOW IT WORKS

From Video Feed to Crane Drop-Zone Protection

Real-time computer vision tracking hoists, hooks, and pedestrians simultaneously.

Ceiling Camera Input

Overhead CCTV cameras capture wide-angle downward perspectives of the crane bay. Learn how our edge video analytics pipeline processes camera streams.

AI Hook & Load Tracking

Models detect crane hooks, wire rope rigging, and suspended materials in real time.

Dynamic Exclusion Cones

Algorithms project floor-level drop shadow boundaries dynamically as the crane traverses.

Audible Strobe Alerts

Triggers floor warning strobes and operator cab displays when personnel breach the drop zone.

APPLICATION ENVIRONMENTS

AI Protection for Heavy Lifting Operations

Engineered for high-tonnage industrial environments where mechanical failures are catastrophic.

Steel Mills & Foundries

Protecting workers around overhead ladle cranes carrying molten iron, scrap buckets, and billet tongs.

Heavy Fabrication Bays

Monitoring large structural beam lifts, pressure vessel assemblies, and dual-hoist tandem operations.

Automotive Press Shops

Safeguarding die-changeover operations where overhead bridge cranes position 40-ton stamping dies.

Shipyards & Ports

Securing open lifting corridors around gantry cranes handling pre-fabricated ship blocks and containers.

CRANE & HOIST AUTOMATION

Next-Generation Crane Collision Avoidance & Inspection Software

Comprehensive crane management software combining optical sensors and computer vision for plant-wide lifting safety.

Overhead Crane Anti Collision System

Advanced collision avoidance systems for cranes integrate optical crane collision avoidance sensors to prevent bay-to-bay impacts and structural strikes.

Hoist Condition Monitoring

Continuous hoist condition monitoring and hoist safety monitoring track cable sway angles, hook velocity, and mechanical load cycles in real time.

Overhead Crane Inspection Software

Automated crane inspection software digitizes daily lifting equipment audits, rigging verifications, and compliance checklists. Explore our Smart Factory Solutions and digital standard operating procedures.

Crane & Hoist Automation

Intelligent crane management software with crane & hoist automation synchs overhead movements with ground personnel exclusion zones.

FREQUENTLY ASKED QUESTIONS

Suspended Load Monitoring Frequently Asked Questions

Learn how YAFE uses AI-powered video analytics to monitor suspended loads, crane operating areas, and pedestrian drop zones in industrial environments.

What is suspended load monitoring? +

Suspended load monitoring uses AI-powered video analytics to monitor overhead lifting operations, identify suspended loads and crane activity, and detect people entering configured areas beneath or around lifting operations. YAFE helps safety teams monitor pedestrian risks around overhead crane and hoist activities.

How does AI detect people under suspended loads? +

YAFE uses computer vision to identify people, crane hooks, rigging pathways, and suspended-load activity from compatible camera feeds. Configured safety zones can then be used to detect when a person enters an area beneath or near a suspended load and generate a safety event.

How does YAFE create a crane drop zone? +

YAFE can use AI-based camera analytics to define configured safety boundaries around crane and suspended-load operating areas. These boundaries can be used to monitor pedestrian access and identify potential drop-zone intrusions during lifting operations.

Can suspended load monitoring work with existing CCTV cameras? +

YAFE is designed to work with compatible CCTV camera streams, including supported IP camera configurations. Existing ceiling-mounted cameras can be used where their position, coverage, resolution, and video stream are suitable for the deployed AI monitoring system.

Can YAFE alert workers when they enter a crane drop zone? +

Yes. When configured detection conditions are met, YAFE can generate safety events for pedestrian entry into monitored suspended-load or crane exclusion zones. Depending on the deployment and supported integrations, these events can be connected to audible, visual, or other safety alert workflows.

What industries can use AI suspended load monitoring? +

AI suspended load monitoring can be used in industrial environments where overhead lifting operations are performed, including steel and foundry operations, heavy fabrication facilities, automotive manufacturing, shipyards, ports, and other crane-enabled workplaces.