Proven in Production • Industrial Deployments

Real Factory Deployments.
Measurable Operational Results.

Explore YAFE's verified industrial AI computer vision and manufacturing intelligence deployments across 50+ enterprise facilities worldwide: from zero-harm plant safety to high-speed quality inspection and live OEE execution.

50+ Plants Live
15,000 Tyres Inspected / Day
84% Achieved Plant OEE
Zero False Alarm Trips
Proven in Production

Trusted by Industry Leaders

Enterprise AI Deployed Across Global Manufacturing Brands

Apollo Tyres
Mahindra
Wheels India
JCB
Saint-Gobain
Tata Steel
HITACHI Inspire the Next
BASF
Asian Paints
Akzonobel
Apollo Tyres
Mahindra
Wheels India
JCB
Saint-Gobain
Tata Steel
HITACHI Inspire the Next
BASF
Asian Paints
Akzonobel

Production-Proven AI for Industrial Plants

Deploy specialized computer vision models and manufacturing intelligence purpose-built for harsh plant floor conditions, variable lighting, and continuous multi-shift operations.

Live In 50+ Plants PPE Detection AI Deployment
AUTOMOTIVE & STEEL • SAFETY COMPLIANCE

PPE Detection & Compliance AI

50+ Facilities • >99.4% Compliance

Continuous real-time computer vision compliance monitoring for hardhats, high-visibility vests, gloves, protective eyewear, and safety shoes across multi-shift shop floor operations. Seamlessly integrates with existing CCTV/RTSP camera feeds without requiring proprietary sensor upgrades.

✓ Multi-PPE Keypoint Tracking ✓ Real-Time Audio Strobe Alerts ✓ Automated EHS Incident Logging
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Near-Miss Zero AI Forklift Safety AI Deployment
BRADKEN HEAVY FOUNDRY • PROXIMITY DETECTION

Forklift & Pedestrian Safety AI

Near-Zero False Alarms • < 15ms Latency

Dynamic 360-degree virtual safety bubble projection and blind-spot worker detection around heavy material handling vehicles. Edge AI vision detects pedestrian approach vectors, activating in-cabin audio-visual sirens and slowing vehicle throttles before collisions can occur.

✓ 360° Proximity Exclusion Zone ✓ Blind-Spot Operator Alerts ✓ Vehicle Throttle Limiter Interlock
Explore Forklift Safety →
Active E-Stop Relay Restricted Zone AI Deployment
JCB EXCAVATOR ASSEMBLY • ROBOTIC CELLS

Restricted Zone & Hazard Perimeter AI

< 50ms Emergency E-Stop • 100% Interlock

Continuous 24/7 optical geofencing surrounding high-hazard robotic welding cells, hydraulic stamping presses, and automated guided vehicle corridors. Automatically detects operator perimeter breach and sends immediate hardwired relay trips to machine safety PLCs.

✓ Virtual Polygon Geofences ✓ Machine Safety PLC Integration ✓ Instant Optical Breach Strobe
Explore Restricted Zones →
Sub-Second SOS Lone Worker Fall Detection AI Deployment
HEAVY FABRICATION • REMOTE STORAGE AISLES

Lone Worker & Fall Detection AI

Sub-Second SOS • 24/7 Unmanned Coverage

Neural keypoint biomechanical pose estimation continuously monitors isolated operators in remote plant areas. Immediately classifies sudden vertical drops, slips, trips, and prolonged horizontal immobility, instantly dispatching geo-tagged alert video clips to EHS supervisors.

✓ Fall & Slip Biomechanics ✓ Prolonged Immobility Tracking ✓ Geo-Tagged Supervisor Dispatch
Explore Fall Detection →
Real-Time Ingress Audit In-Out Occupancy Monitoring AI Deployment
AUTOMOTIVE PAINT SHOP • MUSTER SAFETY

In-Out Occupancy & Zone Density Monitoring

100% Real-Time Ingress/Egress Audit • Zero Blindspots

Autonomous bidirectional headcount tracking and live density analytics at shop-floor doorways, airlocks, and hazardous enclosures. Prevents overcrowding violations and continuously streams live occupancy counts to central muster management during emergency plant evacuations.

✓ Bidirectional Entry/Exit Vectors ✓ Real-Time Zone Capacity Limits ✓ Emergency Evacuation Ingress Sync
Emergency Muster Active Safe Assembly Point Head Counter AI Deployment
CHEMICAL PROCESSING COMPLEX • EVACUATION ROLL-CALL

Safe Assembly Point Head Counter

< 30s Evacuation Headcount • 100% Accountability

High-speed optical head counting and automated roll-call at external emergency muster zones. Bypasses chaotic manual paper clipboards by instantly scanning assembled groups with overhead cameras and reconciling counts against active plant entry tallies to pinpoint missing workers.

✓ High-Density Group Headcount ✓ Automated Muster Roll-Call ✓ Missing Worker Identification
Ultra-Early Optical Sensing Fire and Smoke Detection AI Deployment
LOGISTICS & RAW MATERIAL STAGING • EARLY IGNITION

Fire and Smoke Detection AI

< 3s Ignition Detection • 99.7% Accuracy

Optical flame and smoke plume detection engineered for high-ceiling warehouses and open industrial bays where smoke stratification delays traditional aspirating or ionization detectors. Dispatches early warnings in under 3 seconds and triggers dry-pipe pre-action deluge systems.

✓ Sub-3s Visual Flame Tracking ✓ High-Bay Stratification Bypass ✓ Dry-Pipe & Strobe Relay Trigger
Explore Fire and Smoke AI →
Overhead Crane Tracking Suspended Load AI Deployment
HEAVY STRUCTURAL STEEL FABRICATION • CRANE HOOK AI

Suspended Load Corridor Tracking

99.8% Hook Tracking • Zero Overhead Crushes

Downward crane-mounted cameras and overhead gantry vision track suspended steel billets, coils, and structural assemblies. Dynamically calculates swing trajectory and projects exclusion safety perimeters onto the shop floor with automated horn alarms for workers beneath.

✓ Dynamic Swing Cone Calculation ✓ Ground Exclusion Projection ✓ Audio-Visual Warning Interlocks
Explore Suspended Load →
Biomechanics AI Active Ergonomic Risk AI Deployment
TIER-1 AUTOMOTIVE POWERTRAIN • EHS ERGONOMICS

Ergonomic Risk & Posture Analysis

42% Reduction in MSD Risk • Instant RULA/REBA

Markerless computer vision tracks operator joint angles, neck bending, and spinal twisting at assembly workstations. Automatically computes RULA and REBA risk scores in real time, alerting EHS engineers to cumulative strain risks before musculoskeletal disorders occur.

✓ Markerless 3D Joint Tracking ✓ Automated RULA & REBA Scoring ✓ Workstation Ergonomic Analytics
Explore Ergonomics AI →
Live MES & OEE Sync Smart Factory MES Deployment
MAHINDRA & MAHINDRA • VEHICLE ASSEMBLY

MES & Manufacturing Intelligence

62% → 84% OEE • 34% Scrap Reduction

Complete shop-floor digitization connecting PLC cycle counts, micro-stoppages, operator pacing, and SAP ERP work orders into real-time live telemetry. Pinpoints micro-bottlenecks across multi-station assembly lines, unlocking 22% additional throughput on existing assets.

✓ Real-Time OEE Telemetry ✓ Micro-Stoppage Root-Cause AI ✓ Turnkey SAP & Siemens MES Sync
Explore MES Intelligence →
360° Sidewall OCR Active
APOLLO TYRES CURING CELL • OCR VERIFICATION

Quality Inspect AI (DOT Code Validation)

15,000 Tyres / Day • < 400ms Read Time

High-speed 360-degree curved sidewall optical character recognition reads embossed DOT date codes, mold IDs, and TIN sequences on rotating tires in under 400ms. Verifies codes against ERP production schedules and trips automatic conveyor sorter diverters.

✓ Curved Sidewall OCR (<400ms) ✓ 100% Cryptographic Audit Trail ✓ Automated Conveyor Sorter Trip
Explore Quality Inspect AI →
Poka-Yoke Active Digital Work Instructions AI Deployment
PRECISION ELECTRONICS • CONNECTED WORKER

Digital Work Instructions & SOP Guidance

34% Faster Cycle Time • Zero Assembly Deviations

Connected worker touch workstations deliver dynamic step-by-step visual assembly guidance with automated computer vision verification. Confirms correct component picking and torque tool application before indexing assembly carousels, eliminating human error.

✓ Visual Step-by-Step SOP Display ✓ Poka-Yoke Optical Pick Verification ✓ Automated Tool & Torque Interlocks
Explore Digital SOP →
Case Deployment

Project Title

Client Name
Outcome Metric

Detailed technical implementation story...

Key Technology Stack: YAFE Edge Vision Nodes • On-Premises Inference • RTSP Stream Aggregation • Machine Safety PLC Relays • REST/WebSocket EHS Telemetry
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Bring Proven Industrial AI to Your Operations

From pilot proof-of-concept to global multi-plant rollout in 60 days. Talk to our engineering team to design your deployment.